Devia takes each deviation from the first report to closure. It asks for what your procedures require, drafts the root cause from the cases that came before, checks whether the cause has come back, and leaves every decision to your team.
DEV-1884 · same cause
How Devia takes a deviation from report to closure
01
Report
Whoever found it describes it in plain words and adds photos or PDFs. Devia asks, one question at a time, for whatever your procedure requires.
02
Classify
Severity, risk rating, quality impact and due date, proposed from your own rules and from similar past events. Devia also says when an event is not a deviation at all.
03
Investigate
Ishikawa and 5-Why drafts, built from the report, your SOPs and the past deviations most like it. Your team confirms the root cause.
04
Check recurrence
Devia searches every closed record for the same cause, and checks whether a CAPA was meant to stop it. A reviewer accepts or rejects each match.
05
Act
Corrective and preventive actions, recommended for the confirmed cause, then assigned to an owner with a due date.
06
Close
The owner resolves the deviation and QA closes it. The closure report is ready in the format your QMS expects.
01Report3 of 20 vials under the fill limit · 2 attachments
Line 04 operator · 2 Oct, 06:40
Fill weight under the lower limit on 3 of 20 vials, filling head 4.
Which batch was on the line, and what happened to the vials?
Batch 26-1142, now on hold. The three vials were set aside.
P-4 sealCheckweigher log
02ClassificationMajor · risk High · due 30 Oct
Severity
Major
Risk rating
High
Quality impact
Batch on hold
Due
30 Oct
AdoptAdopted by QA
03Root causeNo seal check on pump P-4
1Fill weight fell on head 4
2Pump P-4 delivered less
3Its seal was worn
4No seal check in its plan
5Plan copied from another model
P-4’s plan was copied from a pump model without that seal, so it has no seal check: the same cause as DEV-1884 in March. Two earlier batches were reviewed: within limits.
AdoptAdopted by QA
04Recurrence2nd occurrence · no CAPA on record
Same root causeDEV-1884
A verified CAPA failedNone on record
Repeating · needs systemic CAPA
AdoptAdopted by QA
05CAPA3 actions · Engineering, Quality, Production
ENReplace the P-4 seal; add a seal check to its maintenance plandue 16 Oct
QAReview every pump plan copied from another modeldue 7 Nov
PRBrief Line 04 operators on the new seal checkdue 14 Nov
AdoptAdopted by QA
06ClosureClosed by QA · 23 Oct
Closure reportPDF · 4 pages
Closed by QA manager · 23 Oct 09:15
Recurrence check
Recurring means the fix didn’t hold.
DEV-2036 shares its cause with a record that never had a CAPA, so it is flagged as a repeating cause that needs a systemic action. Devia counts a deviation as recurring only when two tests pass: an earlier record shares its root cause, and a CAPA for that cause was verified effective, yet the cause came back. DEV-2041 is such a case.
Devia never decides recurrence. It finds the candidates and compares their causes; a reviewer accepts or rejects each one, and the verdict follows from those decisions.
DEV-2041CR-04 excursion: the alarm did not sound
Root cause: change control missed the alarm requalification.
Panel changed without alarm requalification
Same root cause
A verified CAPA failedCAPA-1797-01 · weekly alarm test, verified effective in January
Recurring
Compressor start relay failed
Same root cause
A verified CAPA failedNot checked: the cause differs
Different cause
Alarm change made outside change control
Same root cause
A verified CAPA failedNo CAPA raised
Repeating, never fixed
VerdictWaiting for a reviewer
Capabilities
Capabilities
What was done with the three vials?Set aside and labelled for QA.P-4 seal.jpgSOP-QA-012 · ReportingWhat happenedUnder fill limit, head 4Where and whenLine 04 · 06:40Batch affected26-1142Immediate actionAsking…Batch on hold
Intake that follows your SOPs
Devia turns your procedures into the questions a report has to answer, so nothing is missing when the investigation starts.
Questions drawn from your SOPs
Photos and PDFs read with the report
Events that are not deviations, flagged
DEV-2036To decideSeverityMajorOccurrenceRepeatDetectionEarlyRisk ratingHighAdoptAdopted by QA
Your rules, built in
Severity, risk rating, quality impact and due dates follow the categories and the risk model in your own procedures.
Risk rating scored from your risk model
Due dates from your deadline rules
Categories and sites set for your company
Closure reportDEV-2036PDFDescription3 of 20 vials under fill limitClassificationMajor · risk HighInvestigationIshikawa · 5-WhyRoot causeNo seal check on P-4CAPA3 actions, due 14 NovClosureQA manager · 23 Oct
Records in your QMS format
Each closed deviation produces a closure report with the sections and fields your QMS record expects.
On screen and as a PDF
Sections set to match your QMS record
Every change in the audit trail
Which deviations have had no activity in 14 days?DEV-2009Logbook entry made late19 daysDEV-2016Cleaning log unsigned16 daysDEV-2019Status label not updated15 days
Ask Devia
Ask about all your deviations in plain words: what happened this week, what is similar, what is stuck.
Summaries of any period
Similar cases on request
Open items with no recent activity
Roadmap
Deviation management is live. The rest of the quality system is next.
Devia is built in four layers, from the shop floor to the inspector. Deviation management runs today, with a dashboard of deviation metrics from the operations layer. The rest is what we are building next.
02 · deviation management
LiveNext
01Robust operationsPrevent unplanned events and control process variability.Deviation metrics dashboard (Live)Out-of-trend and OOS detection (Next)Predictive process control (Next)Computer vision for process QC (Next)
02Deviation managementWhen issues occur, remediate them and prevent recurrence.SOP retrieval and configuration (Live)Triage and classification (Live)Quality investigation (Live)Remediation and CAPA recommendation (Live)Recurrent deviation detection (Live)
03Trends and oversightFind the recurring issues that remain, diagnose them and act.Trend monitoring (Next)CAPA effectiveness (Next)Risk scoring (Next)Quality dashboard (Next)
04Governance and regulationIndependent checks on compliance and process adherence across the other three.Inspection readiness (Next)Inspection-day support (Next)Observation response (Next)Regulatory intelligence (Next)
See Devia investigate a deviation from your own records.
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